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Model NO. : SW-Box Beam

Box Beam Roll Forming Machine

The Box beam roll forming machine is engineered to produce high-strength beams for upright rack systems, supporting both two-piece seamed and one-piece direct forming methods. This fully automated line integrates uncoiling, roll forming, welding, and cutting to maximize production efficiency while maintaining precise specifications. Designed to handle beam thicknesses from 1.5mm to 3.0mm, our intelligent machine can be customized to your specific drawings, tolerances, and budget requirements, ensuring the delivery of high-performance, functional profiles essential for robust pallet racking systems.
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Product Description
SUNWAY box beam roll forming machine for heavy-duty warehouse racking systems, full production line view

The box beam roll forming machine is precision-engineered to produce the heavy-duty horizontal beams that are fixed between upright racks. As a core component of our storage rack roll forming machine series, it normally supports two production methods: 1) both C-beams are roll formed on a box beam roll forming machine and then seamed in a combined process to get a box beam; 2) one beam is formed on a box beam roll forming machine directly to achieve the box profile.

Our intelligent box beam roll forming machine is capable of manufacturing various beam sizes with a thickness range of 1.5–3.0mm. On this advanced shelf storage rack roll forming machine line, processes such as uncoiling, feeding, roll forming, welding, and cutting are automatically realized on one continuous line. Beyond the box beam roll forming machine, we also provide specialized equipment to make step beams, upright racks, and shelf panels—all essential components of a high-performance pallet racking system.

In the global market for warehouse solutions, we offer a comprehensive storage rack roll forming machine range. We are able to manufacture a variety of machines, including the step beam line, the upright rack line, and the shelf storage rack roll forming machine for box plates. Every box beam roll forming machine we produce is designed for high load-bearing precision and long-term durability.

We provide tailored solutions according to our customers’ drawings, tolerances, and budgets, offering professional one-to-one service. Whether you choose our dedicated box beam roll forming machine or a complete storage rack roll forming machine production facility, the quality of SUNWAY Machinery ensures you obtain perfectly functional profiles adaptable for all your requirements.

Profile Drawings
Technical profile drawings and dimensions of box beams produced by SUNWAY roll forming machine
Real production output sample of SUNWAY box beam roll forming machine showing smooth surface qualityReal production output sample of SUNWAY box beam roll forming machine showing smooth surface qualityReal production output sample of SUNWAY box beam roll forming machine showing smooth surface quality
Production Line
Factory layout drawing and dimensions of SUNWAY box beam roll forming machine line
Product Details
Manual decoiler loaded with steel coil feeding into SUNWAY box beam roll forming machine
Manual Decoiler
Automatic hydraulic decoiler by SUNWAY for smooth steel coil feeding
Hydraulic Decoiler (Optional)
Hydraulic pre-cutter device on SUNWAY box beam roll forming machine for precise sheet shearing
Hydraulic Pre-cutter
SUNWAY box beam roll forming machine final cutting station driven by hydraulic power
Hydraulic Post Cutter
Flying saw cutting system on SUNWAY box beam roll forming machine for continuous production
Saw Cutter
Seaming roll former station interlocking two C-profiles into a closed box beam
Seaming Roll Former
SUNWAY combined type box beam roll forming machine with integrated seaming and cutting system
Box Beam Roll Forming Machine (Combined Type)
Split type box beam production line with separate roll forming and seaming units
Split Type: Roll Forming + Seaming
Product Parameters
Box Beam Roll Forming Machine
Machinable Material
A) Galvanized Coil
B) PPGI
C) Cold-rolled Steel
D) Carbon Steel
Thickness(MM): 1.5-3.0 as per customer
Yield Strength250 - 350 Mpa
Tensil Stress350 Mpa-500 Mpa
Nominal Forming Speed(M/Min)10-20*Or According To Your Requirment
Forming Station18-20*According To Your Profile Drawings
DecoilerManual Decoiler*Hydraulic Decoiler (Optional)
Driving SystemChain Drive*Gearbox Drive (Optional)
Machine StructureSteel Plates Welded*Cast Iron Stands (Optional)
Rollers’ MaterialGCr 15*Cr12Mov (Optional)
Cutting SystemHydraulic Cut*Saw Cut (Optional)
Frequency Changer BrandYaskawa*Siemens (Optional)
Power Supply380V 50Hz 3ph*Or According To Your Requirement
Machine ColorIndustrial Blue*Or According To Your Requirement
Application

Application & Real-World Projects

The following images demonstrate the high-performance profiles produced by our box beam roll forming machine in actual warehouse installations worldwide. These projects highlight how a precision-engineered storage rack roll forming machine is essential for creating the structural backbone of modern logistics and heavy-duty storage.

Our specialized shelf storage rack roll forming machine technology ensures that everybox beam meets strict load-bearing standards and safety requirements. As you can see in these application photos, the output from the box beam roll forming machine integrates seamlessly with other components produced on our storage rack rollforming machine lines to form a stable, high-capacity system.

By choosing a SUNWAY shelf storage rack roll forming machine, you are investing in reliability and industrial-grade strength. Whether you need a standalone box beam rollforming machine or a complete, high-efficiency shelf storage rack roll forming machine solution for your facility, our equipment delivers the"one-stop"quality your clients expect. These real-world examples prove the superior efficiency of our storage rack roll forming machine technology in diverse and demanding environments.

Warehouse storage rack system project produced by SUNWAY upright roll forming machineWarehouse storage rack system project produced by SUNWAY upright roll forming machineWarehouse storage rack system project produced by SUNWAY upright roll forming machineWarehouse storage rack system project produced by SUNWAY upright roll forming machineWarehouse storage rack system project produced by SUNWAY upright roll forming machineWarehouse storage rack system project produced by SUNWAY upright roll forming machineWarehouse storage rack system project produced by SUNWAY upright roll forming machineWarehouse storage rack system project produced by SUNWAY upright roll forming machineWarehouse storage rack system project produced by SUNWAY upright roll forming machine

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Industry Solutions

As a global leader in high-precision engineering, SUNWAY provides comprehensive production solutions tailored for the modern logistics and industrial storage sectors. Our integrated suite of roll forming equipment—covering everything from upright frames and heavy-duty beams to essential bracing sections—is designed to create a seamless manufacturing ecosystem. By aligning our advanced technology with your specific project requirements, we help you transition from raw material to a complete, high-performance racking system with maximum efficiency and technical accuracy.

Heavy-Duty Industrial Warehousing

Our integrated production lines for upright racks and box beams provide the structural integrity required for high-capacity industrial environments. These solutions are engineered to ensure maximum load-bearing safety while optimizing vertical space for high-density pallet storage.

Retail & Commercial Display Systems

By combining box plate and step beam roll forming technology, we deliver specialized solutions for the retail sector. These lines produce high-finish, adaptable shelving panels and beams that are perfect for supermarket displays and commercial storage where aesthetic precision and durability are equally vital.

Seismic-Resistant Logistics Infrastructure

We offer specialized configurations incorporating C bracing and upright sections to build stable, seismic-resistant racking structures for global logistics centers. Our machines provide the tight tolerances needed to ensure every component fits perfectly, enhancing the overall stability of the racking grid.

Automated Turnkey Production Projects

Beyond individual machinery, we provide fully automated "one-stop" production workflows that cover the entire process from uncoiling to precision welding and cutting. We work one-to-one with clients to develop bespoke systems that meet specific budget, drawing, and volume requirements for large-scale manufacturing.

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