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Model NO. : SW-Step Beam

Step Beam Roll Forming Machine

The Step beam roll forming machine, also known as the P-type beam roll forming machine, is precision-engineered to produce horizontal beams for upright rack systems. Our intelligent, automated production line seamlessly integrates uncoiling, feeding, roll forming, welding, and cutting to create high-quality beams with thicknesses ranging from 1.5mm to 3.0mm. Designed to meet your specific technical drawings, tolerances, and budget requirements, this machine ensures the consistent, perfectly functional profiles essential for robust pallet racking systems.
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Product Description
SUNWAY Step Beam Roll Forming Machine with PLC control cabinet and P-beam profile graphic

Step beam roll forming machine, also named P type beam Roll Forming Machine, is developed to produce the beam which is fixed between the upright racks. As a leading storage rack p girder roll forming machine manufacturer, Wuxi Sunway Machinery Co., Ltd. designs this equipment to meet the highest industry standards for precision and durability.

As advanced storage rack machine used cold roll forming equipment, our intelligent roll forming machine could make various sizes of beam with thickness 1.5-3.0mm. Uncoiling, feeding, roll forming, welding, cutting etc process can be automatically realized on one line. Meantime, we have the roll forming machine to make box beam, upright rack and shelf panels. All these are components of Pallet racking system.

In warehouse pallet racking system, we are able to manufacture more machines like Box beam roll forming machine, Upright rack roll forming machine and shelf panel (box plate) roll forming machine etc.

We make different solutions according to customers’ drawing, tolerance and budget, offering professional one-to-one service, adaptable for your all requirements. As a reliable storage rack p girder roll forming machine company, whichever line you choose, the quality of SUNWAY Machinery will ensure you obtain perfectly functional profiles.

Profile Drawings
Cross-section dimensions of P-shape rack beam designed for shelving decking support
Batch of finished galvanized Step Beams (P-beams) produced by SUNWAY machine, showing precise P-shape profileBatch of finished galvanized Step Beams (P-beams) produced by SUNWAY machine, showing precise P-shape profileBatch of finished galvanized Step Beams (P-beams) produced by SUNWAY machine, showing precise P-shape profile
Production Line
Factory layout diagram for 24-station roll forming machine with decoiler, hydraulic cutting, and out table
Product Details
Pair of manual steel coil decoilers with blue frames and yellow mandrels
Heavy-Duty Decoiler
Close-up of steel strip leveller and feeding rollers ensuring flat material entry for roll forming
Leveller
Automatic online welding station with dual torches for reinforcing Box Beam seams
Spot Welding Unit
High-precision Online Laser Welding Station integrated into SUNWAY roll forming line
Laser Welding System
Automatic stop-saw cutting unit with circular blade and safety guard for Step Beam profiles
Machine Stop Saw Cutter
High-speed Servo Tracking Cold Saw Cutter offering non-stop, burr-free cutting for Step Beams
Servo Tracking Saw Cutter
Heavy-duty Step Beam Roll Forming Machine featuring vibration-damping cast iron stations and gearbox transmissionHeavy-duty Step Beam Roll Forming Machine featuring vibration-damping cast iron stations and gearbox transmission
Roll Forming Machine with Cast Iron Stations And Gearbox
Product Parameters
Storage Rack Step Beam (P Girder) Roll Forming Machine
Machinable Material
A) Galvanized Coil
B) PPGI
C) Cold-rolled Steel
D) Carbon Steel
Thickness(MM): 1.5-3.0 as per customer
Yield Strength250 - 350 Mpa
Tensil Stress350 Mpa-500 Mpa
Nominal Forming Speed(M/Min)10-20*Or According To Your Requirment
Forming Station26*According To Your Profile Drawings
DecoilerManual Decoiler*Hydraulic Decoiler (Optional)
Driving SystemChain Drive*Gearbox Drive (Optional)
Machine StructureSteel Plates Welded*Cast Iron Stands (Optional)
Rollers’ MaterialGCr 15*Cr12Mov (Optional)
Welding SystemSpot Welding*Laser Welding (Optional)
Cutting SystemSaw Cut*Flying Cut (Optional)
Frequency Changer BrandYaskawa*Siemens (Optional)
Power Supply380V 50Hz 3ph*Or According To Your Requirment
Machine ColorIndustrial Blue*Or According To Your Requirment
Application

High-Performance Applications in Modern Warehousing

The images below showcase the real-world application of the high-quality profiles produced by our storage rack machine used cold roll forming equipment. From heavy-duty pallet racking to versatile shelving systems, our technology ensures that every P girder and upright rack meets the structural integrity required for modern logistics.

As a premier storage rack p girder roll forming machine manufacturer, SUNWAY (Wuxi Sunway Machinery Co., Ltd.) provides the core technology behind these robust storage solutions. Our equipment is engineered to produce consistent, high-precision beams that form the backbone of safe and efficient warehouse environments.

Choosing a professional storage rack p girder roll forming machine company means investing in the future of your production line. These finished warehouse systems demonstrate the superior surface finish and load-bearing accuracy that our roll forming lines deliver to clients globally.

Warehouse storage rack system project produced by SUNWAY upright roll forming machineWarehouse storage rack system project produced by SUNWAY upright roll forming machineWarehouse storage rack system project produced by SUNWAY upright roll forming machineWarehouse storage rack system project produced by SUNWAY upright roll forming machineWarehouse storage rack system project produced by SUNWAY upright roll forming machineWarehouse storage rack system project produced by SUNWAY upright roll forming machineWarehouse storage rack system project produced by SUNWAY upright roll forming machineWarehouse storage rack system project produced by SUNWAY upright roll forming machineWarehouse storage rack system project produced by SUNWAY upright roll forming machine

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Industry Solutions

As a global leader in high-precision engineering, SUNWAY provides comprehensive production solutions tailored for the modern logistics and industrial storage sectors. Our integrated suite of roll forming equipment—covering everything from upright frames and heavy-duty beams to essential bracing sections—is designed to create a seamless manufacturing ecosystem. By aligning our advanced technology with your specific project requirements, we help you transition from raw material to a complete, high-performance racking system with maximum efficiency and technical accuracy.

Heavy-Duty Industrial Warehousing

Our integrated production lines for upright racks and box beams provide the structural integrity required for high-capacity industrial environments. These solutions are engineered to ensure maximum load-bearing safety while optimizing vertical space for high-density pallet storage.

Retail & Commercial Display Systems

By combining box plate and step beam roll forming technology, we deliver specialized solutions for the retail sector. These lines produce high-finish, adaptable shelving panels and beams that are perfect for supermarket displays and commercial storage where aesthetic precision and durability are equally vital.

Seismic-Resistant Logistics Infrastructure

We offer specialized configurations incorporating C bracing and upright sections to build stable, seismic-resistant racking structures for global logistics centers. Our machines provide the tight tolerances needed to ensure every component fits perfectly, enhancing the overall stability of the racking grid.

Automated Turnkey Production Projects

Beyond individual machinery, we provide fully automated "one-stop" production workflows that cover the entire process from uncoiling to precision welding and cutting. We work one-to-one with clients to develop bespoke systems that meet specific budget, drawing, and volume requirements for large-scale manufacturing.

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